Pinnacle Safety Systems

MicroGuard® Model SS Safety Light Curtain
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  Pinnacle SS Light curtain

The Model SS is an infrared safety light curtain that is designed to the IEC 61496 standard.

When properly installed, it protects the machine operator by passing an invisible infrared light beam across an area to be guarded and examining whether or not the light beam(s) are blocked. If the light beam(s) are blocked, monitored solid state outputs will open, issuing a “STOP” command to the machines normally closed (N.C.) “STOP” circuit.

The System is composed of a transmitting unit (EMITTER), and a receiving unit (RECEIVER). The entire system is control reliable Category 4 (per IEC 61496). A single fault anywhere within the Model SS will not prevent at least one of the solid state outputs from opening up, (allowing a “STOP” command) when either a beam is broken or an internal fault occurs.

Theory of operation.
The Model SS protects an area by projecting a curtain of infrared light. The infrared emitters and receivers face each other across the field to be protected. Each emitter/receiver pair is spaced along the length of the pylons at regular intervals from .5", up to 8" depending on the application. The smaller spacing are for finger guarding, the larger spacing are for body protection. The emitter/receiver pairs are scanned sequentially (one at a time) by a very short pulse of infrared light starting from bottom (cable end), and working up to the top, until every beam pair has been scanned. Two 16 bit computers in the emitter pylon and two 16 bit computers in the receiver pylon control the operation, as well as cross check each pylon.

The System.
The Model SS employs infrared technology in a small sealed NEMA 4 aluminum housing with an infrared passing (daylight filtering) acrylic lens. This system provides harmless invisible protection and an unobstructed view of the guarded area. There are two parts to the Model SS: An Emitter pylon and a Receiver pylon. The Emitter pylon has no outputs, but does contain a digital CAN data network to allow it to be linked to the Receiver pylon (although not required for operation). The Receiver pylon contains the digital CAN data network and two monitored solid state 24vdc outputs. Both pylons are synchronized to each other either via the CAN data network or electronically.

System Safety.
The Model SS incorporates redundant, and diverse technology that provides a backup for every system that could cause an unsafe condition. In the Emitter pylon, 1 CPU drives the Infrared LED’s while the 2nd CPU monitors to assure proper signals and timing. Improper operation from either CPU will turn off the Infrared LED’s. In the Receiver pylon, 1 CPU drives the Infrared receivers while the 2nd CPU monitors to assure proper signals and timing. Both CPU’s are required to drive the solid state outputs as well as monitor the condition of the output. Either CPU can shut down both solid state outputs. Signals shared between CPU’s are isolated from each other to prevent a failure of 1 microprocessor causing a failure in the 2nd. Watchdog circuits on the solid state outputs automatically shut off the outputs should either CPU slow down or lock up. Solid state outputs are turned on separately to be checked and assure neither output has been shorted, before fully turning on.

Design Criteria.
Designed to meet IEC 61496-1 & 2, UL 1998, UL subject 491, OSHA, ANSI, CSA, ANSI-RIA R15.06-1999

Microprocessor redundancy for both Emitter and Receiver pylons

Redundant, monitored, 24vdc solid state outputs (PNP)

Watchdogs on CPU’s and outputs prevent unintentional output during lockups.

The Model SS

Specifications and Dimensions

Input Power: Emitter pylon: 24vdc @ .125A
Receiver pylon: 24vdc @ .125A (solid state outputs are PNP which may draw up to .25A additional)
Internal fuses: Emiter Pylon: F1 @ 1A
Receiver Pylon: F1 @ 1A, F2 @ 1/2A, F3 @ 1/2A
• Outputs: Receiver pylon: monitored, 2 outputs, solid state PNP
(24vdc when GREEN, float when RED/off). Max .25A draw each.
Indicators: Emitter pylon: Yellow, Red, Green.
Receiver pylon: Yellow, Red, Green.
Construction: Painted aluminum extrusion with Acrylic IR lens and Viton Seals providing NEMA 12,13 protection.
Optional Polycarbonate tubes (sleeves) over the pylons provides NEMA 4 protection.
Cables are both 21’ (6.4m) long with a flexible in-line connector 12” (254mm) from the base of each pylon.
Emitter pylon: Four conductor 24AWG
Receiver pylon: Six conductor 24AWG
Pylons: Yellow
Cables: Black
Temperature: 0 to 50c (up to 95% humidity, non-condensing)

 

 

 

Dimensions: 1.45" (36.8mm) square X selected length (see tables for lengths)
Beam Spacing & Minimum Object Sensitivity (MOS)
.5" (12.7mm) .
55" (14mm) MOS
1" (25.4mm)
1.18" (30mm) MOS
(special order, 4" active area followed by a 4" gap)
(special order, 4" active area followed by a 8" gap)
Response Time and Scanning Frequency:
< 30 mSec total, 10 khz
Shock: Tested to withstand high vibration (using shock mounts)
Self-Checking: Every 15mSec
Scanning distance
From 1’ to 20’ standard (1-6m)
From 21’ to 50’ (6-15m) extended range (optional)
The range is stated as a two digit number within the Model #
• Specials: Custom designed light curtains for special applications.
Consult factory.
Surface Mount Technology
• One Year Warranty
• Made in USA

 


***Model SS ouput circuits must be used with either "control reliable" PLC input circuits, or a safety module. ***

Pylons with Fixed Mounting Brackets
Pylons with Swivel Mounting Brackets
Model
DIM A (In/mm)
DIM B (In/mm)
DIM C (In/mm)
DIM D (In/mm)
SS-04
3.50 / 89
7.20 / 183
5.35 / 136

8.20 / 208

SS-08
7.50 / 190
11.20 / 284
9.35 / 238
12.20 / 310
SS-12
11.50 / 292
15.20 / 386
13.35 / 339
16.20 / 411
SS-16
15.50 / 394
19.20 / 488
17.35 / 441
20.20 / 513
SS-20
19.50 / 495
23.20 / 589
21.35 / 542
24.20 / 615
SS-24
23.50 / 597
27.20 / 690
25.35 / 644
28.20 / 716
SS-28
27.50 / 698
31.20 / 792
29.35 / 745
32.20 / 818
SS-32
31.50 / 800
35.20 / 894
33.35 / 847
36.20 / 919
SS-36
35.50 / 902
39.20 / 996
37.35 / 949
40.20 / 1021
SS-40
39.50 / 1003
43.20 / 1097
41.35 / 1050
44.20 / 1123
SS-44
43.50 / 1105
47.20 / 1199
45.35 / 1152
48.20 / 1224
SS-48
47.50 / 1206
51.20 / 1300
49.35 / 1253
52.20 / 1326
SS-52
51.50 / 1308
55.20 / 1402
53.35 / 1355
56.20 / 1427
SS-56
55.50 / 1409
59.20 / 1504
57.35 / 1457
60.20 / 1529
SS-60
59.50 / 1511
63.20 / 1605
61.35 / 1558
64.20 / 1631
SS-64
63.50 / 1613
67.20 / 1707
65.35 / 1660
68.20 / 1732
(Incremental additives for longer pylons available)
Model
DIM A (In/mm)
DIM B (In/mm)
DIM C (In/mm)
DIM D (In/mm)
SS-04
3.50 / 89
7.93 / 201
5.35 / 136
8.93 / 227
SS-08
7.50 / 190
11.93 / 303
9.35 / 238
12.93 / 328
SS-12
11.50 / 292
15.93 / 405
13.35 / 339
16.93 / 430
SS-16
15.50 / 394
19.93 / 506
17.35 / 441
20.93 / 532
SS-20
19.50 / 495
23.93 / 608
21.35 / 542
24.93 / 633
SS-24
23.50 / 597
27.93 / 709
25.35 / 644
28.93 / 735
SS-28
27.50 / 698
31.93 / 811
29.35 / 745
32.93 / 836
SS-32
31.50 / 800
35.93 / 913
33.35 / 847
36.93 / 938
SS-36
35.50 / 902
39.93 / 1014
37.35 / 949
40.93 / 1040
SS-40
39.50 / 1003
43.93 / 1116
41.35 / 1050
44.93 / 1141
SS-44
43.50 / 1105
47.93 / 1199
45.35 / 1152
48.93 / 1224
SS-48
47.50 / 1206
51.93 / 1319
49.35 / 1253
52.93 / 1344
SS-52
51.50 / 1308
55.93 / 1421
53.35 / 1355
56.93 / 1446
SS-56
55.50 / 1409
59.93 / 1522
57.35 / 1457
60.93 / 1548
SS-60
59.50 / 1511
63.93 / 1624
61.35 / 1558
64.93 / 1649
SS-64
63.50 / 1613
67.93 / 1725
65.35 / 1660
68.93 / 1751
(Incremental additives for longer pylons available)

 

 

 

 

 

 

Warning: Machine safety products sold by Manufacturing Solutions are Safety components only.

The purchaser/installer is solely responsible for the application of these components and ensuring all necessary steps have been taken to assure each application and use meets all performance and applicable safety requirements and/or local, national and/or international safety codes as required by the application. Manufacturing Solutions cannot certify that our products used solely or in conjunction with other Manufacturing Solutions or other vendors products will assure safety for any application.

Any person using or applying any products sold by Manufacturing Solutions is responsible for learning the safety requirements for their individual application and applying them, and therefore assumes all risks, and accepts full and complete responsibility for the selection and suitability of the product for their respective application.

Manufacturing Solutions does not provide design or consulting services, and cannot advise whether any specific application or use of our products would ensure compliance with the safety requirements for any application.

 

 


Manufacturing Solutions, Inc. - Corporate Ofice
P.O. Box 427
Lawrenceburg, TN  38464
Office:  (931) 762-8773
Fax:  (931)766-0083

sales@mfg-sol.com

 
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