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MicroGuard® Model SS Safety Light Curtain
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The Model SS is an infrared safety light curtain that is designed to the IEC 61496 standard.
When properly installed, it protects the machine operator by passing an invisible infrared light beam across an area to be guarded and examining whether or not the light beam(s) are blocked. If the light beam(s) are blocked, monitored solid state outputs will open, issuing a “STOP” command to the machines normally closed (N.C.) “STOP” circuit.
The System is composed of a transmitting unit (EMITTER), and a receiving unit (RECEIVER). The entire system is control reliable Category 4 (per IEC 61496). A single fault anywhere within the Model SS will not prevent at least one of the solid state outputs from opening up, (allowing a “STOP” command) when either a beam is broken or an internal fault occurs.
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Theory of operation.
The Model SS protects an area by projecting a curtain of infrared light. The infrared emitters and receivers face each other across the field to be protected. Each emitter/receiver pair is spaced along the length of the pylons at regular intervals from .5", up to 8" depending on the application. The smaller spacing are for finger guarding, the larger spacing are for body protection. The emitter/receiver pairs are scanned sequentially (one at a time) by a very short pulse of infrared light starting from bottom (cable end), and working up to the top, until every beam pair has been scanned. Two 16 bit computers in the emitter pylon and two 16 bit computers in the receiver pylon control the operation, as well as cross check each pylon.
The System.
The Model SS employs infrared technology in a small sealed NEMA 4 aluminum housing with an infrared passing (daylight filtering) acrylic lens. This system provides harmless invisible protection and an unobstructed view of the guarded area. There are two parts to the Model SS: An Emitter pylon and a Receiver pylon. The Emitter pylon has no outputs, but does contain a digital CAN data network to allow it to be linked to the Receiver pylon (although not required for operation). The Receiver pylon contains the digital CAN data network and two monitored solid state 24vdc outputs. Both pylons are synchronized to each other either via the CAN data network or electronically.
System Safety.
The Model SS incorporates redundant, and diverse technology that provides a backup for every system that could cause an unsafe condition. In the Emitter pylon, 1 CPU drives the Infrared LED’s while the 2nd CPU monitors to assure proper signals and timing. Improper operation from either CPU will turn off the Infrared LED’s. In the Receiver pylon, 1 CPU drives the Infrared receivers while the 2nd CPU monitors to assure proper signals and timing. Both CPU’s are required to drive the solid state outputs as well as monitor the condition of the output. Either CPU can shut down both solid state outputs. Signals shared between CPU’s are isolated from each other to prevent a failure of 1 microprocessor causing a failure in the 2nd. Watchdog circuits on the solid state outputs automatically shut off the outputs should either CPU slow down or lock up. Solid state outputs are turned on separately to be checked and assure neither output has been shorted, before fully turning on.
Design Criteria.
Designed to meet IEC 61496-1 & 2, UL 1998, UL subject 491, OSHA, ANSI, CSA, ANSI-RIA R15.06-1999
Microprocessor redundancy for both Emitter and Receiver pylons
Redundant, monitored, 24vdc solid state outputs (PNP)
Watchdogs on CPU’s and outputs prevent unintentional output during lockups. |
The Model SS
Specifications and Dimensions
• Input Power: Emitter pylon: 24vdc @ .125A
Receiver pylon: 24vdc @ .125A (solid state outputs are PNP which may draw up to .25A additional)
• Internal fuses: Emiter Pylon: F1 @ 1A
Receiver Pylon: F1 @ 1A, F2 @ 1/2A, F3 @ 1/2A
• Outputs: Receiver pylon: monitored, 2 outputs, solid state PNP
(24vdc when GREEN, float when RED/off). Max .25A draw each.
• Indicators: Emitter pylon: Yellow, Red, Green.
Receiver pylon: Yellow, Red, Green.
• Construction: Painted aluminum extrusion with Acrylic IR lens and Viton Seals providing NEMA 12,13 protection.
Optional Polycarbonate tubes (sleeves) over the pylons provides NEMA 4 protection.
Cables are both 21’ (6.4m) long with a flexible in-line connector 12” (254mm) from the base of each pylon.
Emitter pylon: Four conductor 24AWG
Receiver pylon: Six conductor 24AWG
Pylons: Yellow
Cables: Black
• Temperature: 0 to 50c (up to 95% humidity, non-condensing)
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• Dimensions: 1.45" (36.8mm) square X selected length (see tables for lengths)
• Beam Spacing & Minimum Object Sensitivity (MOS)
.5" (12.7mm) .
55" (14mm) MOS
1" (25.4mm)
1.18" (30mm) MOS
(special order, 4" active area followed by a 4" gap)
(special order, 4" active area followed by a 8" gap)
• Response Time and Scanning Frequency:
< 30 mSec total, 10 khz
• Shock: Tested to withstand high vibration (using shock mounts)
• Self-Checking: Every 15mSec
• Scanning distance
From 1’ to 20’ standard (1-6m)
From 21’ to 50’ (6-15m) extended range (optional)
The range is stated as a two digit number within the Model #
• Specials: Custom designed light curtains for special applications.
Consult factory.
• Surface Mount Technology
• One Year Warranty
• Made in USA
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***Model SS ouput circuits must be used with either "control reliable" PLC input circuits, or a safety module. *** |
Pylons with Fixed Mounting Brackets |
Pylons with Swivel Mounting Brackets |
Model |
DIM A (In/mm) |
DIM B (In/mm) |
DIM C (In/mm) |
DIM D (In/mm) |
SS-04 |
3.50 / 89 |
7.20 / 183 |
5.35 / 136 |
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SS-08 |
7.50 / 190 |
11.20 / 284 |
9.35 / 238 |
12.20 / 310 |
SS-12 |
11.50 / 292 |
15.20 / 386 |
13.35 / 339 |
16.20 / 411 |
SS-16 |
15.50 / 394 |
19.20 / 488 |
17.35 / 441 |
20.20 / 513 |
SS-20 |
19.50 / 495 |
23.20 / 589 |
21.35 / 542 |
24.20 / 615 |
SS-24 |
23.50 / 597 |
27.20 / 690 |
25.35 / 644 |
28.20 / 716 |
SS-28 |
27.50 / 698 |
31.20 / 792 |
29.35 / 745 |
32.20 / 818 |
SS-32 |
31.50 / 800 |
35.20 / 894 |
33.35 / 847 |
36.20 / 919 |
SS-36 |
35.50 / 902 |
39.20 / 996 |
37.35 / 949 |
40.20 / 1021 |
SS-40 |
39.50 / 1003 |
43.20 / 1097 |
41.35 / 1050 |
44.20 / 1123 |
SS-44 |
43.50 / 1105 |
47.20 / 1199 |
45.35 / 1152 |
48.20 / 1224 |
SS-48 |
47.50 / 1206 |
51.20 / 1300 |
49.35 / 1253 |
52.20 / 1326 |
SS-52 |
51.50 / 1308 |
55.20 / 1402 |
53.35 / 1355 |
56.20 / 1427 |
SS-56 |
55.50 / 1409 |
59.20 / 1504 |
57.35 / 1457 |
60.20 / 1529 |
SS-60 |
59.50 / 1511 |
63.20 / 1605 |
61.35 / 1558 |
64.20 / 1631 |
SS-64 |
63.50 / 1613 |
67.20 / 1707 |
65.35 / 1660 |
68.20 / 1732 |
(Incremental additives for longer pylons available) |
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Model |
DIM A (In/mm) |
DIM B (In/mm) |
DIM C (In/mm) |
DIM D (In/mm) |
SS-04 |
3.50 / 89 |
7.93 / 201 |
5.35 / 136 |
8.93 / 227 |
SS-08 |
7.50 / 190 |
11.93 / 303 |
9.35 / 238 |
12.93 / 328 |
SS-12 |
11.50 / 292 |
15.93 / 405 |
13.35 / 339 |
16.93 / 430 |
SS-16 |
15.50 / 394 |
19.93 / 506 |
17.35 / 441 |
20.93 / 532 |
SS-20 |
19.50 / 495 |
23.93 / 608 |
21.35 / 542 |
24.93 / 633 |
SS-24 |
23.50 / 597 |
27.93 / 709 |
25.35 / 644 |
28.93 / 735 |
SS-28 |
27.50 / 698 |
31.93 / 811 |
29.35 / 745 |
32.93 / 836 |
SS-32 |
31.50 / 800 |
35.93 / 913 |
33.35 / 847 |
36.93 / 938 |
SS-36 |
35.50 / 902 |
39.93 / 1014 |
37.35 / 949 |
40.93 / 1040 |
SS-40 |
39.50 / 1003 |
43.93 / 1116 |
41.35 / 1050 |
44.93 / 1141 |
SS-44 |
43.50 / 1105 |
47.93 / 1199 |
45.35 / 1152 |
48.93 / 1224 |
SS-48 |
47.50 / 1206 |
51.93 / 1319 |
49.35 / 1253 |
52.93 / 1344 |
SS-52 |
51.50 / 1308 |
55.93 / 1421 |
53.35 / 1355 |
56.93 / 1446 |
SS-56 |
55.50 / 1409 |
59.93 / 1522 |
57.35 / 1457 |
60.93 / 1548 |
SS-60 |
59.50 / 1511 |
63.93 / 1624 |
61.35 / 1558 |
64.93 / 1649 |
SS-64 |
63.50 / 1613 |
67.93 / 1725 |
65.35 / 1660 |
68.93 / 1751 |
(Incremental additives for longer pylons available) |
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Warning: Machine safety products sold by Manufacturing Solutions are Safety components only. |
The purchaser/installer is solely responsible for the application of these components and ensuring all necessary steps have been taken to assure each application and use meets all performance and applicable safety requirements and/or local, national and/or international safety codes as required by the application. Manufacturing Solutions cannot certify that our products used solely or in conjunction with other Manufacturing Solutions or other vendors products will assure safety for any application.
Any person using or applying any products sold by Manufacturing Solutions is responsible for learning the safety requirements for their individual application and applying them, and therefore assumes all risks, and accepts full and complete responsibility for the selection and suitability of the product for their respective application.
Manufacturing Solutions does not provide design or consulting services, and cannot advise whether any specific application or use of our products would ensure compliance with the safety requirements for any application. |
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