SEPARATOR CONVEYORS
Since the introduction of the ConSep® conveyor in 1995, Mayfran has set the standard for advanced coolant cleaning at the machine. Magnetic separator/conveyors handle challenging cast iron and other ferrous metal applications requiring coolant cleanliness. Both systems offer extended tank cleanout periods compared to chip conveyors, decreasing the frequency from quarterly to as long as annually.
CONSEP® 2000
The ConSep® conveyor-separator provides outstanding chip removal and coolant cleaning for your machine tool. With the capability to handle nearly any chip type and material, while providing coolant cleanliness to 50 micron nominal, ConSep systems are well suited for general purpose machining. Tank cleanout periods can be extended from monthly for standard chip conveyors to annually for ConSep systems, reducing downtime and maintenance costs.
The dual belt ConSep 2000 system can handle most chip types and materials and includes a permanent self-cleaning media drum separates fines from the coolant to 50 micron nominal.
- Integrated media-free backwash system eliminates filter replacements, clogged screens and pumps
- Plug and run packages available for many machine tools to ease installation
- Hardened components option available for applications involving abrasive materials
CONSEP® 2000II
The ConSep® conveyor-separator provides outstanding chip removal and coolant cleaning for your machine tool. With the capability to handle nearly any chip type and material, while providing coolant cleanliness to 50 micron nominal, ConSep systems are well suited for general purpose machining. Tank cleanout periods can be extended from monthly for standard chip conveyors to annually for ConSep systems, reducing downtime and maintenance costs.
The single belt ConSep 2000II system, with a lower profile design, allows for an easier integration into certain machining centers and lathes, while providing for floor space savings.
- Integrated media-free backwash system eliminates filter replacements, clogged screens and pumps
- Plug and run packages available for many machine tools to ease installation
- Hardened components option available for applications involving abrasive materials
CONSEP® FLEX
The ConSep® Flex all-in-one chip conveyor and coolant cleaning system combines three chip removal technologies in one compact package:
- Hinged steel belt conveyor for removing most chips and turnings
- Drag (scraper) conveyor to remove fine chips and swarf
- Magnetic bed to attract ferrous fines (such as cast iron) for removal by scraper
In addition, the system includes the proven self-cleaning drum filter of the ConSep product family for cleaning the coolant to 50 µm or better (in the cast of ferrous fines) to deliver the following benefits:
- Extend coolant and tool life, reducing your operating costs
- Reduce tank cleanout frequency, improving your machine tool availability
MAGSEP
Magnetic separator conveyors provide cleaner coolant compared to drag conveyors in ferrous applications involving fine chips, particularly cast iron. Tank cleanouts can also be extended from weekly to quarterly, significantly reducing maintenance costs and downtime.
The MagSep® magnetic separator conveyor is ideal for dedicated cast iron and carbon steel applications generating chips smaller than 50 microns. This system utilizes a drag conveyor design with a charged magnetic bed to separate ferrous chips from coolant.
Mayfran leads the industry in magnetic separator conveyor offerings and has additional designs available for specialized applications; please contact us and we can work with you to solve your specific challenges.